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How to Terminate Coaxial Cable - DIY Coax Patch Cables

Computer Cable Store has created the following "How to Terminate Coaxial Cable" to help you do-it-yourself using bulk coaxial cable. Within this DIY article we have included everything you will need to find the materials, tools, and info on how to build coaxial patch cables.

We will discuss materials needed, cable preparation, as well as connector termination.


Materials:

The first and most important material we will be using is the cable.  Bulk coaxial cable is available in a variety of different types typically categorized by the military Radio Guide (RG-) specs. The most common ones are listed below:


RG-59 Coaxial Cable
Typically used for low-power video such as baseband video for closed circuit television and RF signal connections. While RG-59 will support high quality television and video signals, it only does so over short distances. As a result, this type of coaxial cable is used for connecting VCR's and the like to television sets. The longer distance runs have since been replaced by either RG-6 or RG-11. RG-59/U has an impedence of 75 ohms.


RG-6 Coaxial Cable
This is the coaxial cable of choice for cable television, satellite television, cable modems and the like because it exhibits low loss at high frequencies. RG-6 is often sold in either RG-6/U double sheilded, or RG-6/UQ quad shielded varieties. This type of coax is also used for serial device interface (SDI) signals. RG-6 in general has an impedence of 75 ohms.




Other Materials needed:

Coaxial Connectors
Cable Cutter Tool
Coaxial Cable Stripper
Crimp Tool Frame  (with the proper die set from the list below)

Die Sets:
Die Set - RG-6, RG-174, RG-8281 - for Crimp Tool Frame 30-506
Die Set - Cambridge RG-59 - for Crimpmaster Crimp Tool Frame 30-506
Die Set - RG-174, Mini-59 BNC/TNC - for Crimp Tool Frame 30-506
Die Set - RG-8, N-Series/BNC, for Crimp Tool Frame 30-506
Die Set - RG-59, RG-6, 8281/Quad - for Crimp Tool Frame 30-506
Die Set - Combo RG-58, RG-59/62, BNC/TNC - for Crimp Tool Frame 30-506
Die Set - F-Type CATV, RG-59, RG-6 - for Crimp Tool Frame 30-506
Die Set - RG-58, RG-174, RG-8218 - for Crimp Tool Frame 30-506
Die Set - Plenum and Non-Plenum, RG-58 and RG-59 - for Crimp Tool Frame 30-506
Die Set - AMP Round Combo - RG-58/59 - for Crimp Tool Frame 30-506


1-A221185-8
BNC Male Plug Connector - for RG Types 179 179A 179B - 75 Ohm BNC Male Plug Connector - for RG Types 179 179A 179B - 75 Ohm

BNC Male Plug Connector - for RG Types 179 179A 179B - 75 Ohm from ComputerCableStore™. The AMP BNC RF connector family with bayonet locking coupling provides highly reliable, quick connect / disconnect coaxial connections. The crimp terminations allow positive insulation grip and require absolutely no soldering, providing terminations at a very low overall applied cost. This 75 Ohm BNC plug can be used with RG types 179, 179A, 179B, 187, 187A. The 3 piece connector is dual crimp, with a Nickel body plating, gold plated brass contact, and a polyethylene dielectric.
The BNC (Bayonet Neill Concelman) connector is a very common type of RF connector used for terminating coaxial cable. The BNC connector is used for RF signal connections, for analog and Serial Digital Interface video signals, amateur radio antenna connections, aviation electronics (avionics) and many other types of electronic test equipment. It is an alternative to the RCA connector when used for composite video on commercial video devices, although many consumer electronics devices with RCA jacks can be used with BNC-only commercial video equipment via a simple adapter. BNC connectors were commonly used on 10base2 thin Ethernet networks, both on cable interconnections and network cards, though these have largely been replaced by newer Ethernet devices whose wiring does not use coaxial cable. Some ARCNET networks use BNC-terminated coax.


More Info
30-573
Die Set - Cambridge RG-59 - for Crimpmaster Crimp Tool Frame 30-506 Die Set - Cambridge RG-59 - for Crimpmaster Crimp Tool Frame 30-506

Die Set - Cambridge RG-59 - for Crimpmaster Crimp Tool Frame 30-506 from the ComputerCableStore™ is the Ideal solution for your next project.Cambridge CP-88, CP-89 BNC/TNC coax connectors, Hex hole sizes: 305 in(775mm), 068 in(173mm), and 228 in (579mm), Provides good and consistent crimp every time, Dies change quickly and easily with a screwdriver, Interchangeable dies provide versatility in a single toolto ensure that this is the Ideal product for your next project.
RG-59/U is a specific type of coaxial cable, often used for low-power video and RF signal connections. The cable has a characteristic impedance of 75 ohms. The 75 ohm impedance matches a dipole antenna in free space. "RG" was originally a unit indicator for bulk RF cable in the U.S. military's Joint Electronics Type Designation System.


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Step 1: To begin, cut the cable so that the end of the cable is nice and clean. Then, after adjusting the cable stripper for your cable type, clip the stripper onto the end of the cable as shown below. You may want to test the stripper on a scrap piece of cable first to make sure the blade is set at the proper height and not cutting through the shielding / ground wire where we will be crimping the connector.

Cut the coaxial cable smooth Clip the stripper to the cable




Step 2: Twist the stripper around the wire two or three times. Keep in mind that, depending on how the stripper is setup, you may need to spin the stripper more then 3 times. In any case, spin the stripper until the core has been reached and the jacket has been cut. Then remove the loose pieces of cut jacket, dielectric insulation, and shielding ground wire.

Strip the jacket of the coaxial cable Remove the loose jacket and dielectric insulation Properly stripped coaxial cable end




Step3: Fold the shielding ground wires back like pictured here. This will allow the wires to be pushed back when installing the connector. We do not want the shielding to make contact with the center conductor as this could cause a short at some point down the road. Also make sure the ground wire shielding is not cut through and falling apart.

Fold back the shielding ground




Step 4: Insert the cable into the connector. Again making sure all the ground wires are pushed back. You will be able to see on the inside of the connector when the dielectric (white section in the picture) is flush with the inside of the connector. This is right where you want it to be. Make sure to twist connector as your putting it on, as this will ensure the ground wires will make contact with the connector.

Insert the coax cable into the connector Properly inserted cable into connector Coaxial dielectric flush with connector




Step 5: Using the Ideal Crimp Tool, with the correct die (see materials), crimp down the connector. This specific crimp tool prevents over crimping the connector with a locking device that only allows crimping to a determined level, insuring a perfect crimp. Be aware, however, that other crimp tools may not have this feature.

Crimp the connector to the coaxial cable Properly terminated coaxial cable





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